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  #1  
Old 02-05-2009, 02:21 AM
whunter's Avatar
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Location: Metro Detroit, Michigan
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OM616 and 617 Engine Rebuild threads

Spun rod bearing- What caused it?
Spun rod bearing- What caused it?


616 rebuild options

How true is the adage that you have to resleeve a block?
How true is the adage that you have to resleeve a block?

Who's done a 617 overhaul?
http://www.peachparts.com/shopforum/diesel-discussion/102557-whos-done-617-overhaul.html#post701632

1985 300D engine rebuild
http://www.peachparts.com/shopforum/diesel-discussion/45705-1985-300d-engine-rebuild.html#post263275

Fair price for Rebuild?
http://www.peachparts.com/shopforum/diesel-discussion/127986-fair-price-rebuild.html#post925463

Cost of a 617 rebuild
http://www.peachparts.com/shopforum/diesel-discussion/143652-cost-617-rebuild.html#post1079449

617 overhaul
www.peachparts.com/shopforum/diesel-discussion/202327-617-overhaul.html

How hard is it to change a sleeve in a OM617.92*
http://www.peachparts.com/shopforum/diesel-discussion/189482-how-hard-change-sleeve-om617-92%2A.html#post1518340

Fair price for a 617 Rebuild?
Fair price for Rebuild?

OM617 overhaul thread
I'm rebuilding an OM617.951!


*********************************************************************************

OM616 rebuilds

https://www.google.com/search?q=om616+crankshaft&oe=utf-8&aq=t&rls=org.mozilla:en-USfficial&client=firefox-a&um=1&ie=UTF-8&hl=en&tbm=isch&source=og&sa=N&tab=wi&ei=lahTUev0F-aVyAGgkYCICw&biw=1280&bih=839&sei=l6hTUf3zK8HXygHcsYGYCg

http://flickrhivemind.net/Tags/om616/Interesting

http://www.flickr.com/photos/39839593@N00/5421509766

616 rebuild options
616 rebuild options

Setting injection pump timing after rebuild OM616
Setting injection pump timing after rebuild OM616

om616.912 rebuild dilemmas
http://www.peachparts.com/shopforum/diesel-discussion/333921-om616-912-rebuild-dillemas.html

new engine build 616 (not stock)
616 rebuild options

tool needed, cylinder liner removal tool for the 5 cylinder 617 diesel


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Last edited by whunter; 01-30-2015 at 03:54 AM.
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  #2  
Old 02-05-2009, 10:36 AM
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Hey, you forgot my rebuild thread of the 240D.

240D engine resurection, many pictures
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'05 E320 CDI - 86,000 miles
'86 300SDL - 360,000 miles
'85 300SD - 150,000 miles (sold)
'89 190D - 120,000 miles (sold)
'85 300SD - 317,000 miles (sold)
'98 ML320 - 270,000 miles (sold)
'75 300D - 170,000 miles (sold)
'83 Harley Davidson FLTC (Broken again) :-(
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  #3  
Old 02-05-2009, 02:16 PM
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In most cases, it is more cost effective to get another engine with less miles than it is to rebuild yours.
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  #4  
Old 02-07-2009, 01:04 AM
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Location: Lathrup Village, Michigan
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Depends on what you can do yourself and what you need done.

Another engine is just a crap shoot.
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Michael LaFleur

'05 E320 CDI - 86,000 miles
'86 300SDL - 360,000 miles
'85 300SD - 150,000 miles (sold)
'89 190D - 120,000 miles (sold)
'85 300SD - 317,000 miles (sold)
'98 ML320 - 270,000 miles (sold)
'75 300D - 170,000 miles (sold)
'83 Harley Davidson FLTC (Broken again) :-(
'61 Plymouth Valiant - 60k mikes
2004 Papillon (Oliver)
2005 Tzitzu (Griffon)
2009 Welsh Corgi (Buba)

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  #5  
Old 12-12-2012, 05:48 AM
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Recycled

for new members
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1973 300D
1973 309D - stolen
1978 280SE
1980 240D
1983 300D
1984 190D
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  #6  
Old 12-13-2012, 06:55 PM
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Location: virginia
Posts: 496
new engine build 616

Not a stock rebuild, and I did not detail the basic rebuild process, so maybe not what you are looking for. But gives an idea of what can be done.
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1977 240D turbo
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  #7  
Old 10-01-2013, 11:32 AM
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Here's my OM617 overhaul thread
I'm rebuilding an OM617.951!
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