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  #1  
Old 11-10-2002, 11:32 AM
stewscars
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Question fuel leak at black plastic junction box at top side of injection pump .what is box?

i have a 1996 E 300 diesel,engine type 606.912, and at the top of the box in question there are 2 lines at the top coming in from and back out to the fuel filter base.At the bottom a line goes from the plastic box to the lower central injection pump.At the side of the black plastic box is also connected a section of wiring maybe 3 wires thick.The fuel leak is at its worse when the vehicle is cold but when it leaks it really drips steady!What is this box,a cold start valve ???, and can i replace it without having to replace the fuel injection pump???? this box is mounted to the pump by one torx screw at the rear of box. thanks---stew


Last edited by stewscars; 11-11-2002 at 06:12 AM.
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  #2  
Old 11-14-2002, 08:42 PM
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Posts: 10
Re: fuel leak at black plastic junction box at top side of injection pump .what is b

I have the same problem. I have a 1996 E300D diesel. The black "box" is the fuel shutoff valve. All the plastic fuel lines have "O" ring seals. The shutoff valve has a seal where it enters the injector pump. However, I don't know how to remove the valve. I can see only one screw holding it but it won't budge even with the screw removed. I hope someone can come up with help.

Last edited by rtt3821; 11-14-2002 at 08:48 PM.
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  #3  
Old 11-15-2002, 01:37 AM
stewscars
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hi, thank you everyone for your help. There are actually two #30 torx screws holding the shut-off valve in place. the other one you can feel the opening to by running your finger along the side of the valve, note i said the opening as it is a blind screw! there is an o-ring that seals the input of the valve to injection pump that was leaking on my vehicle. The cost was $3.- and it took about an hour after i had my splash guards removed.I also removed the fuel filter to access the shutoff valve although it was not necessary.Good luck and again thanks to everyone!!!
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  #4  
Old 11-15-2002, 05:54 PM
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Join Date: Nov 2002
Posts: 10
Fuel leak

Thanks for the info regarding the attach screws for the fuel shutoff valve. Found the 2nd one and removed the valve, replaced the "o" ring. The 2 attach screws have a very shallow torq socket and I had a tough time gettin the hidden one out. Replaced both with Allen socket head cap screws, which have a deaper socket. All "o"rings have been replaced so hopefuly no leaks. It's a dumb design. Again thank for all the help.
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Old 02-18-2005, 10:28 PM
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Join Date: Dec 2004
Location: Nashua, NH
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Does anyone know for sure what the seal between the shutoff valve and the Injector Pump body seals? Is it fuel or oil? I had replaced all of the plastic fuel lines but still have a leak at the shutoff, but it is a fuel leak for sure not oil. Could it be that seal or is the valve itself leaking?

I am pretty sure I can get the valve out by just moving the washer bottle out of the way but don't want to replace that seal unless it is a fuel seal.
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  #6  
Old 03-18-2005, 05:56 PM
Swedish Diesler
 
Join Date: Jan 2002
Location: Sweden
Posts: 106
It is a fuel seal, an o-ring sealing the passage between the valve and injection pump housing

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