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#31
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#32
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Kit = $165 (ship inclu.)
Sanden 508 = ~$150 online Hoses = $? A lot depends on how much your cost for parts. If you got with a new/reman compressor it will be right around $315 + your cost for hoses to upgrade to a sanden. Since you would replace the dryer when you replace any compressor I don't factor that in to the cost of switching to a sanden. I would buy that part if I was putting another R4 in here so I wouldn't count that towards my "upgrade" cost. So far if I got a new compressor this will only cost me a little bit more than what a new R4 runs at the fastlane store. I know you can get an R4 for less than they sell them, but even if it is less I still run the chance of the R4 failing in a couple years.
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'98 E300 Turbo "Juliette" '85 Federal 300TD |
#33
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Here's the price breakdown I came up with.
$165 Compressor mounting kit $150 Sanden 508 (eBay) $56 Expansion valve, accumulator, pressure switch $20 "K" head compressor back plate (eBay) I haven't priced hoses yet but I'm guessing high at around $100. I also haven't decided what I'll use for refrigerant yet, between Freeze-12, ES-12a, plain 134 or go nut$ on R12. I'm leaning towards the first two though, which are fairly inexpensive and cool better than 134. All tolled, between $500-600.
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1984 300TD Turbodiesel - 272k - Daily Duty 1985 300D Turbodiesel - 315k - "Recommended for competition events only" |
#34
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I've got a Sanden to sell if anyone is interested. I got it hoping to be able to install it in my OM617 into an R107 project, but I finally had to admit that there was absolutely no room. It's a junk yard pick that came out of an RX7 which appeared to be a retrofit based on fact that the mounting bracket was definitely not factory.
![]() Please PM me if you think this might be a solution for you.
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#35
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![]() All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
#36
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Compression.
![]() I would think that the fittings I have would be reusable by just crimping on new hoses. Don't know whether the angles would work, but they might.
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#37
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I had to get 45 degree fittings. The 90 degree fittings make it too cramped for the oil cooler hoses and A/C hoses in the same area. With the 45 degree fittings, I was able to sneak the A/C hoses in between the oil cooler hoses. It is still very tight, but it works. Rear exiting fittings are preferable.
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![]() All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
#38
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#39
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I'm keeping the existing JD head and fit the hard line fittings to the existing w123 hose setup.
This is the discharge - high side line fitting that I will bend to attach to the lower hose going underneath the front pulley. ![]() ![]() ![]() For suction - low side line, I'm going to cut the stock hard coupling to the upper low side line and braze the compressor fitting to it. .
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1983 123.133 California - GreaseCar Veg System ![]() Last edited by DeliveryValve; 08-31-2012 at 04:49 PM. |
#40
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'98 E300 Turbo "Juliette" '85 Federal 300TD |
#41
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That might be possible, I have 4 complete w123 Federal lines I could cut up and re-hose. Just need to find more fittings.
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1983 123.133 California - GreaseCar Veg System ![]() |
#42
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Come to think of it, I did use the smaller 90 degree fitting (there was enough room), and had to get a 45 for the larger one. If you can remove the old sleeves and hose, then yes, they can be re -used.
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![]() All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
#43
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I had some time today to mock up the compressor on a spare motor.
Alignment looks good, except for the belt sizing for my specific compressor. Rich, what is the belt size that we have here? I am going to need a shorter diameter belt. ![]() The compressor I'm using is a Sanden 7h15 and according to the Sanden catalog for my particular model, it has a 125mm pulley. Once installed and up and running, I have no doubt this belt will stretch. To tighten it up more, the tensioner pulley will eventually hit the vacuum pump. ![]() On another note, check out how small this Sanden 7h15 is compared to this original Harrison R4. ![]() ![]() ![]() .
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1983 123.133 California - GreaseCar Veg System ![]() |
#44
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That is a nice tidy compact unit compared to the monster it replaced.
Too bad this wasn`t installed from the factory. Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#45
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The belt that comes with the kit is a 17390 (1/2"wide X 39"). It appears that you need a 3/8 wide belt for your compressor. You may want to find out what vehicle your compressor is used for, and look up the size belt required. Rock Auto is a great resource for finding specifications and looking up part numbers. Thanks for the great photos. They look a lot better than my mock up photos!
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![]() All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
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